錫錫 爐爐 參參 數數 DOEDOE ReportReport 機機種種名名稱稱:0757A19A28LF實實驗驗線線別別: A8實實驗驗人人員員:孫孫文文強強 時時間間: :2008/05/242008/05/24 步步驟驟1.焊焊錫錫品品質質DOE的的控控制制因因子子及及水水準準表表步步驟驟2 實實驗驗計計劃劃及及實實驗驗數數據據(Dppm) 因子說明水準1水準2水準3 Exp.ABCDd1d2d3d4d5Average 11111630903154.6315502523.66 A預熱溫度390400410 21222315500031551261.83 31333315531553155315502523.66 B錫爐溫度250255260 42123315503155031551892.74 52231003155315501261.83 C輸送速度1.21.31.4 62312315503155031551892.74 73132315503155315501892.74 DFlux濃度0.7940.7940.794 83213315531550315501892.74 93321315531550031551892.74 註:1.本實驗選用 直交表;2.每組5次的實驗數據若有異常現象(過大或過小),則捨棄不用 步步驟驟3.實實驗驗分分析析 1). 實驗數據分析2). 焊錫品質實驗中品質特性的因子反應圖 ABCD Lev. 12103210321031893 Lev. 21682147216821682 Lev. 31893210318932103 步驟4.得出最佳參數為 A2A2B2B2C2C2D2D2即預溫為400400℃.錫爐溫度為255255℃.輸送速度為1.30M/min. 助焊劑比重為0.7940.794 A1A2A3B1B2B3C1C2C3D1D2D3 210316821893210314722103210316821893189316822103 Remark:此此錫錫爐爐取取望望小小特特性性. 步驟5.標准化實施(完成SOP制作). Prepared By:孫文強Checked By:Approved By: A1A2A3B1B2B3C1C2C3D1D2D3 0 500 1000 1500 2000 2500 )3( 4 9 L g/cm3焊錫品質最佳. Average 2523.66 1261.83 2523.66 1892.74 1261.83 1892.74 1892.74 1892.74 1892.74 A1A2A3B1B2B3C1C2C3D1D2D3 0 500 1000 1500 2000 2500 DOE 實實 驗驗 焊焊 錫錫 品品 質質 DPPM 記記 錄錄 表表 機機種種名名稱稱:0757A19A28LF:0757A19A28LFPCBPCB板板焊焊點點數數: : 317317線線別別:A8抽抽樣樣人人員員: :孫孫文文強強 時時間間:2008/05/24:2008/05/24 組別預熱錫溫輸送速度Flux濃度樣本不良分類 不良合計DPPM ℃℃M/ming/cm3編號空焊短路針孔錫尖 A3902501.200.794 A-1Q050F00126309.15 A-200.00 A-3D05213154.57 A-4L00213154.57 A-500.00 B3902551.300.794 B-1Q05013154.57 B-200.00 B-300.00 B-400.00 B-5D05213154.57 C3902601.400.794 C-1Q05013154.57 C-2RT00113154.57 C-3IC10013154.57 C-4D05213154.57 C-500.00 D4002501.400.794 D-1D05213154.57 D-200.00 D-3JP0413154.57 D-400.00 D-5Q05013154.57 E4002551.300.794 E-100.00 E-200.00 E-3Q05013154.57 E-4D05213154.57 E-500.00 F4002601.200.794 F-1Q05013154.57 F-200.00 F-3Q05013154.57 F-400.00 F-5D05213154.57 G4102501.400.794 G-1Q05013154.57 G-200.00 G-3D05213154.57 G-4IC10013154.57 G-500.00 H4102551.200.794 H-1Q05013154.57 H-2IC30213154.57 H-300.00 H-4D05213154.57 H-500.00 I4102601.300.794 I-1D05213154.57 I-2L05113154.57 I-300.00 I-400.00 I-5IC30213154.57 DOEDOE 實實 驗驗 焊焊 錫錫 品品 質質 DPPMDPPM 記記 錄錄 表表 機機種種名名稱稱:0757A19A28LF:0757A19A28LFPCB板板焊焊點點數數: 317317線線別別:A8抽抽樣樣人人員員: :孫孫文文強強 時時間間:2008/05/24:2008/05/24 組別預熱錫溫輸送速度Flux濃度樣本不良分類 不良合計DPPM ℃℃M/ming/cm3編號空焊短路針孔錫尖 A3902501.200.794 A-11126309.15 A-200.00 A-3113154.57 A-4113154.57 A-500.00 B3902551.300.794 B-1113154.57 B-200.00 B-300.00 B-400.00 B-5113154.57 C3902601.400.794 C-1113154.57 C-2113154.57 C-3113154.57 C-4113154.57 C-500.00 D4002501.400.794 D-1113154.57 D-200.00 D-3113154.57 D-400.00 D-5113154.57 E4002551.300.794 E-100.00 E-200.00 E-3113154.57 E-4113154.57 E-500.00 F4002601.200.794 F-1113154.57 F-200.00 F-3113154.57 F-400.00 F-5113154.57 G4102501.400.794 G-1113154.57 G-200.00 G-3113154.57 G-4113154.57 G-500.00 H4102551.200.794 H-1113154.57 H-2113154.57 H-300.00 H-4113154.57 H-500.00 I4102601.300.794 I-1113154.57 I-2113154.57 I-300.00 I-400.00 I-5113154.57

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